Safe & Secure Metal Staircase Replacement in Mukwonago

What Sparked the Call

View Inc. and Fork In the Road Restaurant reached out after realizing their exterior staircase was no longer safe for regular use. Located in a narrow alley, the structure served as a main access point to the second story, but years of wear and rust had compromised its integrity.

They asked if we could take a look, hoping for a repair. After our on-site visit, it became clear that the situation required a full staircase replacement to meet current safety codes and restore secure access for staff and visitors.

A Site That Required Extra Planning

This wasn’t a typical install. The alley was too tight for standard equipment, so the project required careful planning from day one. Our team created construction drawings to submit for city approval, then quoted the job with full scope: removal, fabrication, and installation.

Once the drawings passed inspection, we scheduled the work and prepared to remove the old staircase by hand, one section at a time.

Fabrication Built for the Long Term

All fabrication was completed in our shop using:

  • Band saw
  • MIG welder
  • Hydraulic shear and press brake

The new stair system was built to meet modern rise-and-run code and reinforced for daily commercial use. Because we couldn’t install the staircase using traditional rigging, we arranged for a crane rental to lift the completed unit and place it directly in the alley.

This solution allowed us to work within the space limitations while still providing a high-quality, long-lasting structure.

Why This Staircase Replacement Was Urgent

The old stairs posed a major liability. By investing in a full metal staircase replacement, the customer gained:

  • A safe, code-compliant stair system
  • Stronger, more durable welded construction
  • Weather-resistant materials and finish
  • Long-term peace of mind

The job was completed in eight days, with same-day removal and installation. The business was able to keep operations running and didn’t have to delay access to the second floor for long.

Final Outcome

The customer was happy, the inspector signed off, and the new staircase now serves as a permanent, secure upgrade to the property. Despite the site constraints, the job was completed efficiently, with no compromise in safety or craftsmanship.

Need a Staircase Replaced?

When rust, age, or shifting codes make your stairs unsafe, RC Portable Welding & Fabrication can help. We provide staircase replacement services that are engineered to fit your space, built to last, and installed with the same attention to detail we bring to every project.

Reach out today to get started on your next staircase upgrade.