Custom Staircase Fabrication for UW-Whitewater
Project Overview
The University of Wisconsin–Whitewater reached out by phone to ask whether we could handle a custom staircase fabrication and railing installation project. Their request was based on newly approved state drawings and needed to be completed quickly, before the campus reopened for freshman orientation.
After hearing the timeline and scope, we arranged a site visit to review the job in person. The client needed a new staircase and matching railings to replace an aging concrete structure. The existing stairs were in poor shape, with several cracked and uneven steps that posed a safety risk.
Job Goals and Time Constraints
The university had a clear goal: get a fully fabricated and installed metal staircase in place before student activity ramped up. Since the project was tied to state-approved architectural drawings, precision and compliance were a priority. The deadline meant we had to move fast once fabrication began and coordinate every phase carefully to avoid delays.
Fabrication and Installation Process
All components were fabricated in our shop, using a combination of heavy-duty equipment and shop-tested welding techniques. The tools used for this project included:
- Bandsaw – for structural cutting
- Hydraulic shear and press brake – for shaping steel
- CNC roller – for curved components
- MIG welders – for full-strength welding of treads and railings
- Hand tools – for final fitting and adjustment
Once fabrication was complete, all parts were sent out for hot-dip galvanizing, providing long-term rust protection for outdoor use. After galvanizing, we picked up the completed pieces and transported them to the UW-Whitewater campus, where we installed the staircase and railings per the approved layout.
Why Custom Staircase Fabrication Was Needed
The original concrete stairs were no longer safe or structurally sound. Instead of patching them up, the university opted for an entirely fabricated metal replacement, which offers:
- A longer lifespan and lower maintenance
- Improved safety through precision alignment and non-slip surfaces
- A clean, modern appearance that fits campus architecture
- Faster installation compared to poured concrete replacements
Choosing custom staircase fabrication also allowed the university to comply with building codes while meeting its timeline.
Project Timeline and Outcome
From the day fabrication began to final installation, the project took three weeks. Once UW Whitewater was ready for us, we were on-site within one week to complete the work.
The staircase and railings were installed and ready before orientation, providing students, staff, and faculty with a safe, accessible entry point on campus. The university was pleased with the fast turnaround and durability of the final product.
Need Custom Stair Fabrication?
If you’re managing a commercial property, campus facility, or public space, a failing staircase can’t wait. At RC Portable Welding & Fabrication, we handle custom staircase fabrication projects from design to installation, working with general contractors, municipalities, and institutions across Wisconsin.
Contact us today to get started on your next fabrication project.
